Service

Process engineering

We design, optimise and scale up processes for sterile fill finish and biotechnology manufacturing.

Operator working at a stainless steel bioreactor with an integrated control screen
Photo by TECNIC Bioprocess Solutions on Unsplash

Our process engineering work is led by a director with more than 20 years of hands on experience in aseptic fill finish, lyophilisation and sterile manufacturing.

We work through process problems on the line with your operators and quality team, then document the solution so it holds up in a regulatory inspection.

What we deliver

  • Process design and optimisation
  • Equipment selection and specification
  • Process risk assessment using failure mode and effects analysis
  • Filling recipe development
  • Lyophilisation cycle development
  • Process validation strategy
  • Technology transfer protocols
  • Overall equipment effectiveness analysis and improvement

At handover

What you receive

  • Process risk assessment using failure mode and effects analysis
  • Process and equipment specifications
  • Filling recipes or lyophilisation cycles ready for qualification
  • Process validation strategy
  • Process knowledge documented for transfer between sites

Discuss your project with an engineer

Tell us the scope, the site and the timing. A director will reply within one business day.